Technology and Products Video Surveillance

Thermal cameras: Growing demand thaws prices

Thermal imaging has faced many setbacks in the security market, namely with price point. However, with technological advances and demand on the rise, the price of thermal imaging equipment has come down, allowing for wider adoption of this valuable piece of technology. Source: www.asmag.com

Unit shipment growth in the uncooled thermal security camera market is forecast to grow 25 % over the next 5 years, according the latest report from IHS. This growth is close to twice the rate of the CCTV and video surveillance market. Therefore, what has spurred this growth in unit shipment? Several factors including new technology, demand, and competition have caused this downshift in price, resulting in an upshift in growth in the thermal market.

Driving Down Prices

In the past, one of the biggest challenges faced by the thermal imaging industry was the perception that thermal products were too expensive for commercial use. This “sticker shock”, as noted by Jeremy Hickman, Business Development Manager, Thermal Imaging at Pelco by Schneider Electric, resulted in limited adoption in the commercial market. While there still may be some truth to the price concern, the thermal industry has worked hard to prove that thermal cameras are not only more effective in security applications, but also more cost effective in the long run.

Tech Advancements Lower Production Costs

In order to reduce selling prices, costs must first be reduced at the source. As noted by Hickman, “ongoing R&D, some funded by the industry and some funded by governments, have brought higher yields and lower production costs through improvements in material science and sensor manufacturing techniques.”

Several technological advancements are helping bring thermal prices down. “At the sensor level, for a quarter VGA we have a pixel pitch reduction that helps the size of the existing infrared camera chip today,” said Emmanuel Bercier, Market Group Leader of Ulis, a subsidiary of Sofradir and GE Equity that specializes in the design and manufacture of high quality infrared imaging sensors for thermography, security and surveillance, automotive, and military applications. By reducing the pixel pitch, also known as dot pitch or phosphor pitch, “just at the level of the sensor, there is a cost reduction thanks to new technology in the sensor.”

At the optics level, key thermal industry players noted the use of molded lenses also as a driver helping to lower overall thermal camera prices, which drops roughly 10 percent every year according to Bercier. By using chalcongenide glass instead of expensive crystalline materials like germanium, zinc selenide, or zinc sulfide — commonly used materials for thermal imaging lenses — costly grinding and polishing can be avoided. Since chalcongenide glass can be molded instead of cut by a machine, these lenses can be manufactured in high volume with a highly repeatable, consistent performance that is much more cost-effective. Additionally, molding yields more reliable lenses, in terms of quality consistency, versus machined lenses that can result in variations in surface figure, which can cause variations in performance from lens to lens.

Increasing Demand, Decreasing Price

The dramatic increase in volumes of sensors produced has helped lower prices, according to Bill Klink, VP of Security and Surveillance at Flir Systems. “With BMW and Audi both using Flir sensors in select models, the total volume of sensors produced has increased dramatically,” said Klink. “This increase in efficiency has enabled us to produce more and more affordable finished cameras to the security market space, which, in turn, has generated increased demand and awareness of the technology as a viable and more affordable 24/7 imaging solution.”

In addition to automotive, higher volumes from procurements in other market areas, such as military and firefighting, have “resulted in higher operating yields and greater amortization of manufacturing overhead costs across a great number of units,” added Hickman.

A market analyst at IHS attributes the decline in thermal imaging prices to increased competition, in addition to new technology developments. This sentiment is echoed by industry players. “There is certainly much more intense competition both at the supplier level of the thermal cores and the camera level, where everybody is trying to get more and more market share by coming up with attractive prices,” said John Romanowich, CEO and founder of SightLogix.

Thermal cameras: Thermal technology faces market challenges

Even though the price of thermal equipment is coming down, that does not mean that the thermal market is suddenly seeing a massive surge in growth. As a market that has been dealing with the “thermal is too expensive” argument, industry players are actively doing what they can to dissuade consumers of this thermal myth.

Education, Education, Education

Lack of education and awareness is one of the main challenges being faced by the thermal security market. Bercier explained that the security industry is not educated enough on the benefits of thermal for security applications. Thermal industry players want the security market to understanding that thermal is the most effective 24/7 video detection solution available. Many have pointed out that detection range and the ability to record the temperature of objects detected are major benefits of thermal imaging for security.

One of the main advantages that thermal cameras have over visible cameras is the ability to detect under all types of weather conditions, be it snow, rain, fog, etc., as well as harsh lighting conditions such as blinding sunlight or pitch black nights. This makes thermal cameras the best solution for 24/7 security surveillance.

The thermal industry as a whole is working hard to educate the security market on these benefits. Through participation in exhibitions, showcases, seminars, etc. around the world, thermal industry players are doing what they can to spread awareness. An increasing number of thermal players are showcasing products in exhibitions worldwide. These exhibitions not only provide a platform for the thermal industry to get out information regarding the benefits of thermal imaging, but it to also give consumers a chance to see for themselves just how thermal imaging works.

Highlighting how a thermal solution can be more economical than a traditional visible solution is another point thermal players are trying to educate the market on. Infrastructure costs are a major consideration of any outdoor video security solution, whether it is thermal, IP, or analog. While it may be true that thermal cameras cost a lot more than the average HD IP camera, those in the thermal industry are quick to point out that a thermal solution can actually be the more affordable long-term solution. When taking into account that longer-range thermal cameras cover more area, thereby eliminating the number of poles and cameras needed, as well as reduce the need for lighting and power infrastructures, thermal cameras prove to not only be affordable, but practical as well.

Spoiled by HD

Unfortunately, in an age where megapixel cameras have made its way into mobile phones, consumers have not only gotten used to a certain level of clarity when it comes to images, they expect it. Consumers want high definition — they want to be able to see every strand of hair and every bead of sweat. Hence, when it comes to thermal imaging, the question of why a consumer would want to take a black and white image that’s much lower in resolution, as compared to HD images, is raised. “People out there today are confusing security with surveillance,” said Romanowich. “If you care about security, then having the absolute best image sometimes is not as relevant as having a really good image all the time.” This lack of differentiation between security and surveillance is a challenge being faced by the thermal imaging community when it comes time to choose between a thermal imaging solution and a standard visible camera solution.

As the thermal imaging industry tackles market misconceptions, lower prices at both the sensor and camera level will help attract more markets to this highly effective technology. Growing awareness and education regarding the benefits of thermal imaging for security applications will hopefully not only dispel the myths about thermal prices and application restrictions, but also allow for thermal imaging to flourish into even more commercial sectors and beyond.

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